W202 Mercedes + 1.2. General information + 2. Maintenance - 3. Engines 3.1.2. Identification number + 3.1.3. Engine 3.1.4. Cars with the conditioner 3.1.5. Bottom cover of a motor compartment 3.1.6. Covers of cast openings 3.1.7. Natyazhitel of a chain + 3.1.8. Cover of a head of the block of cylinders + 3.1.9. Head of the block of cylinders + 3.1.10. Camshafts 3.1.11. Hydraulic tarelchaty pushers 3.1.12. Maslootrazhatelnye caps 3.1.13. Valves 3.1.14. Directing valves 3.1.15. Saddles of valves in a head of the block of cylinders 3.1.16. Compression + 3.1.17. Klinovy belt 3.1.18. Diagnostics of malfunctions (DB) 3.1.19. General comments 3.1.20. Repair work without engine dismantle + 3.1.21. Major maintenance of the engine + 3.2. Diesel engine (DD) 3.2.3. Cars with the conditioner 3.2.4. Bottom cover of a motor compartment 3.2.5. Covers of cast openings 3.2.6. Natyazhitel of a chain + 3.2.7. Camshaft + 3.2.8. Head of the block of cylinders + 3.2.9. Maslootrazhatelnye caps 3.2.10. Cover of a head of the block of cylinders (2,2/2,5 l) 3.2.11. Hydraulic tarelchaty pushers 3.2.12. Valves 3.2.13. Directing valves 3.2.14. Saddles of valves in a head of the block of cylinders 3.2.15. Head of the block of cylinders and motor block 3.2.16. Compression 3.2.17. Maple ridge belt 3.2.18. Tense device of a maple ridge belt 3.2.19. Diagnostics of malfunctions (DD) + 4. Greasing system + 5. Cooling system + 6. Heating, ventilation + 7. Ignition system + 8. Fuel system + 9. Transmission + 10. Running gear + 11. Steering + 12. Brake system + 13. Body + 14. Electric equipment + 14.2. Electroschemes
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Prevention
If the natyazhitel is weakened on a shestigrannik, it should be removed, differently at screwing up the operating chain will be unduly tightened.
Removal
4-CYLINDER ENGINE
PERFORMANCE ORDER |
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1. Remove the hydraulic coupling of the fan. |
2. Uncover heads of the block of cylinders. |
3. Remove a fan casing. |
4. Establish the engine on 20 ° below VMT of ignition of the first cylinder. For this purpose transfer a transmission to the provision of idling and tighten the parking brake. Turn a cranked shaft by means of a wrench with SW27 nozzle at the central bolt of a belt pulley of a cranked shaft in the direction of rotation of the engine, i.e. clockwise, before coincidence of markings. The length of a nozzle of a wrench should be more than 42 mm. |
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5. Insure a final cam-shaft from turn. For this purpose enter a suitable core (Mercedes-N 111589011500) into an opening of a flange of a cam-shaft (78) through an opening in a cover of the bearing of a cam-shaft. If the chain acts in film, in the same way fix an inlet cam-shaft. |
Prevention
If do not insert fixing pin (shooter), adjust a basic provision of a cam-shaft.
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6. Close the generator a film or a rag. |
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6-CYLINDER ENGINE
PERFORMANCE ORDER |
7. Remove maple a ridge belt. |
8. If necessary weaken and remove the air pump from above a natyazhitel of a chain. |
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ALL ENGINES
PERFORMANCE ORDER |
9. Weaken a screw stopper (1), having turned on one turn, using a face key of SW10. |
10. Unscrew a natyazhitel of a chain in a complex with a detail (14) and remove. |
11. Unscrew a screw stopper (1) with a sealing ring (5). Take a compression spring (8) together with a pin (7). |
12. To Vytolknita back press a finger (10) with a fiksatorny spring (9). |
13. Details separately carefully clean fuel and check on further suitability to use (risks, a raid). The damaged details replace, in case of need in a set replace a natyazhitel of a chain. |
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Installation
PERFORMANCE ORDER |
1. Fasten to the motor block the case of a natyazhitel of a chain (14) with a new sealing ring (15). The inhaling moment for the 4-cylinder engine – 80 N of m, for 6-cylinder – 50 N of m. |
2. Collect details (7–10) as before their dismantling, and insert in mounted a natyazhitel of a chain. |
3. Twirl a screw stopper (1) with a new condensing ring (5) with the moment of 40 N of m, the spring is thus compressed. |
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4-CYLINDER ENGINE
Prevention
Take stopping core from a cam-shaft flange.
PERFORMANCE ORDER |
4. Establish a cover of a head of the block of cylinders. |
5. Remove closing film from the generator. |
6. Establish the hydraulic coupling of the fan. |
7. Start the engine and check tightness of a natyazhitel of a chain. |
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6-CYLINDER ENGINE
PERFORMANCE ORDER |
4. Fix the air pump. |
5. Put on maple a ridge belt. |
6. Start the engine and check tightness of a natyazhitel of a chain. |
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