S-class W202 Mercedes

1993-2000 of release

Repair and car operation



W202 Mercedes
+ 1.2. General information
+ 2. Maintenance
- 3. Engines
   3.1.2. Identification number
   + 3.1.3. Engine
   3.1.4. Cars with the conditioner
   3.1.5. Bottom cover of a motor compartment
   3.1.6. Covers of cast openings
   3.1.7. Natyazhitel of a chain
   + 3.1.8. Cover of a head of the block of cylinders
   + 3.1.9. Head of the block of cylinders
   + 3.1.10. Camshafts
   3.1.11. Hydraulic tarelchaty pushers
   3.1.12. Maslootrazhatelnye caps
   3.1.13. Valves
   3.1.14. Directing valves
   3.1.15. Saddles of valves in a head of the block of cylinders
   3.1.16. Compression
   + 3.1.17. Klinovy belt
   3.1.18. Diagnostics of malfunctions (DB)
   3.1.19. General comments
   3.1.20. Repair work without engine dismantle
   + 3.1.21. Major maintenance of the engine
   - 3.2. Diesel engine (DD)
      - 3.2.2. Engine
         3.2.2.2. Installation
         3.2.2.3. Engine ventilation
         3.2.2.4. Functioning
   3.2.3. Cars with the conditioner
   3.2.4. Bottom cover of a motor compartment
   3.2.5. Covers of cast openings
   3.2.6. Natyazhitel of a chain
   + 3.2.7. Camshaft
   + 3.2.8. Head of the block of cylinders
   + 3.2.9. Maslootrazhatelnye caps
   3.2.10. Cover of a head of the block of cylinders (2,2/2,5 l)
   3.2.11. Hydraulic tarelchaty pushers
   3.2.12. Valves
   3.2.13. Directing valves
   3.2.14. Saddles of valves in a head of the block of cylinders
   3.2.15. Head of the block of cylinders and motor block
   3.2.16. Compression
   3.2.17. Maple ridge belt
   3.2.18. Tense device of a maple ridge belt
   3.2.19. Diagnostics of malfunctions (DD)
+ 4. Greasing system
+ 5. Cooling system
+ 6. Heating, ventilation
+ 7. Ignition system
+ 8. Fuel system
+ 9. Transmission
+ 10. Running gear
+ 11. Steering
+ 12. Brake system
+ 13. Body
+ 14. Electric equipment
+ 14.2. Electroschemes








b47c026d b47c026d


3.2.2.2. Installation

PERFORMANCE ORDER
1. Check engine support, hoses of cooling liquid, топливопроводы both oil pipelines on porosity and existence of cracks, in case of need replace them.
2. Check the radial ball-bearing of the crankshaft and the persistent bearing of coupling on ease of rotation, and the coupling bearing on a legkopodvizhnost.
3. Check, whether the thickness and what condition of overlays of a frictional disk of coupling is sufficient.
4. If separated, attach a transmission to the engine and enter them together into a motor compartment.
5. At installation the engine should be lowered carefully not to damage a leading shaft, coupling and a body.
6. Twirl the bolts connecting the engine and a transmission.
7. Bolts of fastening of forward bearings twirl manually.
8. Bolts of fastening of a back arm of the engine tighten with the moment of 45 N of m, and a nut – with the moment 70 Н.м.*
9. Screw up bolts of forward bearings of engines with the moment of 30 N of m.
10. Remove a jack and disconnect a cable from the engine.
11. Establish in a transmission the driveshaft.*
12. Screw the convector on the average туннеле.*
13. Screw on a check point a lateral support gas устройства.*
14. If the engine acted in film without a transmission, establish a starter.
15. Screw a "weight" wire between a starter and a body.
16. Connect electric wires to a starter.
17. Screw the sensor of number of turns (L3).*
18. Screw the tachometric inductive sensor if it is.
19. Automatic transmission: connect to a check point the lever mechanism of switching and insert an element of connection of wires of switches of blocking of start and a tail light (S 16/1). Establish an element of connection of wires of the magnetic Kickdown valve on the right side of a transmission. Check mechanism adjustment переключения.*
20. Screw a hydraulic hose of the sensor of coupling, remove air from the sensor сцепления.*
21. Mechanical transmission: establish rods of forks on handles of switching of a transmission and fix clips. Check adjustment.
22. Automatic transmission: screw oil pipelines of an air maslookhladitel.
23. Remove clips for hoses.
24. Level adjustment: screw oil pipelines / маслошланги on the delivery oil pump.
25. Fasten hydraulic hoses сервонасоса with the moment of 30 N of m.
26. Connect all electric wires, that is, glow plugs, the thermoswitch tip, a wire of the generator of a three-phase current, the sensor of level of oil and the switch of pressure of oil.
27. Strengthen a phase wire in the holder over a starter.
28. Conditioner: fasten with the moment of 25 N of m the refrigerating compressor. Establish ridge maple a belt.
29. Establish a radiator.
30. Put on all hoses of cooling liquid and fix communications.
31. Check availability of antifreeze in cooling liquid and fill in.
32. Screw a final collector on a flange of branch of an exhaust pipe.
33. Connect plusovy a cable (Х4) to the podsoyedinitelny element located at the left in the bottom of the car.
34. Establish the bottom cover of a motor compartment.
35. Lower the car.
36. Establish a cable of management of gas and adjust it.
37. Insert draft into an engine cowl.
38. Screw a forward cross-section basic beam with a strut.
39. Insert топливопроводы according to the marking put on them.
40. Screw a depression hose for the amplifier of braking on the vacuum pump.
41. Put on all hoses of depression which conduct to the engine.
42. Check oil level in a box, in case of need add it.
43. Fill in hydraulic oil for the amplifier of a steering, remove air from the amplifier.
44. Clean the air filter, if necessary replace it.
45. Establish the air filter.
46. Establish an air hose.
47. Connect a "weight" wire to the battery.
48. Finish the engine to working temperature, check level of brake liquid and check tightness of all elements of connection of hoses.
49. To close an engine cowl, pull the lock lever at the left hinge and slowly lower a cowl while the lever will not be fixed.